Baldor TS35 Owner's Manual Page 1
Browse online or download Owner's Manual for Power generators Baldor TS35. Baldor TS35 Owner`s manual User Manual
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- Table of contents
- BOOKMARKS
- Tier 3/4I Towable Generators 1
- (Trailer and Skid Mounted) 1
- Table of Contents 3
- Section 1 5
- Product Safety Information 5
- IMPORTANT SAFETY INSTRUCTIONS 6
- Section 2 11
- General Information 11
- Section 3 13
- Receiving & Installation 13
- TA0000C10 14
- BA0236A00 14
- BA0236A02 14
- 10.85401-G10 14
- Shipped Loose 18
- TS500 Shown 18
- Continued 22
- Section 4 23
- Operation 23
- OFF MAN AUT 32
- Idle Function 37
- Stabil Time 37
- 4-16 Operation MN2417 38
- Table 4-10 Engine Setpoints 38
- Operation 4-17MN2417 39
- 4-18 Operation MN2417 40
- Operation 4-19MN2417 41
- 4-20 Operation MN2417 42
- Section 5 43
- Appendix A 47
- Wiring Diagrams 47
- A-2 Wiring Diagrams MN2417 48
- Figure A-1 TS25 Diagram 48
- Wiring Diagrams A-3MN2417 49
- Figure A-2 TS25 Diagram 49
- A-4 Wiring Diagrams MN2417 50
- Figure A-3 TS25 Diagram 50
- Wiring Diagrams A-5MN2417 51
- Figure A-4 TS25 Diagram 51
- A-6 Wiring Diagrams MN2417 52
- Figure A-5 TS25 Diagram 52
- Wiring Diagrams A-7MN2417 53
- Figure A-6 TS25 Diagram 53
- A-8 Wiring Diagrams MN2417 54
- Figure A-7 TS35 Diagram 54
- Wiring Diagrams A-9MN2417 55
- Figure A-8 TS35 Diagram 55
- A-10 Wiring Diagrams MN2417 56
- Figure A-9 TS35 Diagram 56
- Wiring Diagrams A-11MN2417 57
- Figure A-10 TS35 Diagram 57
- A-12 Wiring Diagrams MN2417 58
- Figure A-11 TS35 Diagram 58
- Wiring Diagrams A-13MN2417 59
- Figure A-12 TS35 Diagram 59
- A-14 Wiring Diagrams MN2417 60
- Figure A-13 TS45 Diagram 60
- Wiring Diagrams A-15MN2417 61
- Figure A-14 TS45 Diagram 61
- A-16 Wiring Diagrams MN2417 62
- Figure A-15 TS45 Diagram 62
- Wiring Diagrams A-17MN2417 63
- Figure A-16 TS45 Diagram 63
- A-18 Wiring Diagrams MN2417 64
- Figure A-17 TS45 Diagram 64
- Figure A-18 TS45 Diagram 65
- Wiring Diagrams A-19MN2417 65
- A-20 Wiring Diagrams MN2417 66
- Figure A-19 TS45 Diagram 66
- Wiring Diagrams A-21MN2417 67
- Figure A-20 TS60 Diagram 67
- A-22 Wiring Diagrams MN2417 68
- Figure A-21 TS60 Diagram 68
- Wiring Diagrams A-23MN2417 69
- Figure A-22 TS60 Diagram 69
- A-24 Wiring Diagrams MN2417 70
- Figure A-23 TS60 Diagram 70
- Wiring Diagrams A-25MN2417 71
- Figure A-24 TS60 Diagram 71
- A-26 Wiring Diagrams MN2417 72
- Figure A-25 TS60 Diagram 72
- Wiring Diagrams A-27MN2417 73
- Figure A-26 TS60 Diagram 73
- A-28 Wiring Diagrams MN2417 74
- Figure A-27 TS80 Diagram 74
- Wiring Diagrams A-29MN2417 75
- Figure A-28 TS80 Diagram 75
- A-30 Wiring Diagrams MN2417 76
- Figure A-29 TS80 Diagram 76
- Wiring Diagrams A-31MN2417 77
- Figure A-30 TS80 Diagram 77
- A-32 Wiring Diagrams MN2417 78
- Figure A-31 TS80 Diagram 78
- Wiring Diagrams A-33MN2417 79
- Figure A-32 TS80 Diagram 79
- A-34 Wiring Diagrams MN2417 80
- Figure A-33 TS80 Diagram 80
- Wiring Diagrams A-35MN2417 81
- Figure A-34 TS130 81
- A-36 Wiring Diagrams MN2417 82
- Figure A-35 TS130 82
- Wiring Diagrams A-37MN2417 83
- Figure A-36 TS130 83
- A-38 Wiring Diagrams MN2417 84
- Figure A-37 TS130 84
- Wiring Diagrams A-39MN2417 85
- Figure A-38 TS130 85
- A-40 Wiring Diagrams MN2417 86
- Figure A-39 TS130 86
- Wiring Diagrams A-41MN2417 87
- Figure A-40 TS175 87
- A-42 Wiring Diagrams MN2417 88
- Figure A-41 TS175 88
- Wiring Diagrams A-43MN2417 89
- Figure A-42 TS175 89
- A-44 Wiring Diagrams MN2417 90
- Figure A-43 TS175 90
- Wiring Diagrams A-45MN2417 91
- Figure A-44 TS175 91
- A-46 Wiring Diagrams MN2417 92
- Figure A-45 TS175 92
- Wiring Diagrams A-47MN2417 93
- Figure A-46 TS250 93
- A-48 Wiring Diagrams MN2417 94
- Figure A-47 TS250 94
- Wiring Diagrams A-49MN2417 95
- Figure A-48 TS250 95
- A-50 Wiring Diagrams MN2417 96
- Figure A-49 TS250 96
- Wiring Diagrams A-51MN2417 97
- Figure A-50 TS250 97
- A-52 Wiring Diagrams MN2417 98
- Figure A-51 TS250 98
- Wiring Diagrams A-53MN2417 99
- Figure A-52 TS250 99
- A-54 Wiring Diagrams MN2417 100
- Figure A-53 TS350 100
- Wiring Diagrams A-55MN2417 101
- Figure A-54 TS350 101
- A-56 Wiring Diagrams MN2417 102
- Figure A-55 TS350 102
- Figure A-56 TS350 103
- Wiring Diagrams A-57MN2417 103
- A-58 Wiring Diagrams MN2417 104
- Figure A-57 TS350 104
- Wiring Diagrams A-59MN2417 105
- Figure A-58 TS350 105
- A-60 Wiring Diagrams MN2417 106
- Wiring Diagrams A-61MN2417 107
- A-62 Wiring Diagrams MN2417 108
- Wiring Diagrams A-63MN2417 109
- A-64 Wiring Diagrams MN2417 110
- Wiring Diagrams A-65MN2417 111
- A-66 Wiring Diagrams MN2417 112
- Figure A-65 TS500 112
- Wiring Diagrams A-67MN2417 113
- Figure A-66 TS500 113
- A-68 Wiring Diagrams MN2417 114
- Figure A-67 TS500 114
- Wiring Diagrams A-69MN2417 115
- Figure A-68 TS500 115
- A-70 Wiring Diagrams MN2417 116
- Figure A-69 TS500 116
- Wiring Diagrams A-71MN2417 117
- Figure A-70 TS500 117
- A-72 Wiring Diagrams MN2417 118
- Figure A-71 TS500 118
- Baldor District Offices 119
Summary of Contents
Tier 3/4I Towable Generators(Trailer and Skid Mounted)(Diesel Liquid Cooled)TS25, 35, 45, 60, 80, 130, 175, 250, 350, 400 and 500Installation & Op
1-6 Product Safety Information MN2417Caution StatementsCaution: Avoid installing the generator set beside heat generating equipment, or directly below
A-54 Wiring Diagrams MN2417Figure A-53 TS350
Wiring Diagrams A-55MN2417Figure A-54 TS350
A-56 Wiring Diagrams MN2417Figure A-55 TS350
Wiring Diagrams A-57MN2417Figure A-56 TS350
A-58 Wiring Diagrams MN2417Figure A-57 TS350
Wiring Diagrams A-59MN2417Figure A-58 TS350
A-60 Wiring Diagrams MN2417Figure A-59 TS400 Connection Diagram
Wiring Diagrams A-61MN2417Figure A-60 TS400 Connection Diagram
A-62 Wiring Diagrams MN2417Figure A-61 TS400 Connection Diagram
Wiring Diagrams A-63MN2417Figure A-62 TS400 Connection Diagram
Section 2General InformationGeneral Information 2-1MN2417Thank you for purchasing your Baldor Generator Set. This manual contains information you ne
A-64 Wiring Diagrams MN2417Figure A-63 TS400 Connection Diagram
Wiring Diagrams A-65MN2417Figure A-64 TS400 Connection Diagram
A-66 Wiring Diagrams MN2417Figure A-65 TS500
Wiring Diagrams A-67MN2417Figure A-66 TS500
A-68 Wiring Diagrams MN2417Figure A-67 TS500
Wiring Diagrams A-69MN2417Figure A-68 TS500
A-70 Wiring Diagrams MN2417Figure A-69 TS500
Wiring Diagrams A-71MN2417Figure A-70 TS500
A-72 Wiring Diagrams MN2417Figure A-71 TS500
Baldor District Offices
2-2 General Information MN2417
© 2009 Baldor Electric CompanyMN2417All rights reserved. Printed in USA8/09 WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this produc
Section 3Receiving & InstallationReceiving & Installation 3-1MN2417Receiving & Inspection When you receive your generator, there are sev
3-2 Receiving & Installation MN2417Several other factors should be carefully evaluated when selecting a location for installation:1. For effectiv
Receiving & Installation 3-3MN2417Secure the Generator (Skid Mount only)Six mounting bolts (eight for TS130/175/250/350/500, twelve for TS400) in
3-4 Receiving & Installation MN2417Warning: Incorrect installation of this generator set could result in property damage, injury or death.Connect
Receiving & Installation 3-5MN2417Single Phase ConnectionsSingle phase connections are made at load receptacles located by the operator panel, se
3-6 Receiving & Installation MN2417Three Phase ConnectionsThree phase connections are made at L1, L2, L3 and N connections shown in Figure 3-5.An
Receiving & Installation 3-7MN2417Frame Ground ConnectionWARNING: Be sure the system is properly grounded before applying power. Do not apply AC
WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birth
3-8 Receiving & Installation MN2417WARNING: A battery presents a risk of fire because they generate hydrogen gas. Hydrogen gas isextremely explo
Receiving & Installation 3-9MN2417Recommended Engine Oil and Battery TypeWhen replacing batteries, use only the recommended battery for your gene
3-10 Receiving & Installation MN2417Post Installation Checks Continued16. Place the voltage output selector switch in the appropriate position
Section 4OperationOperation 4-1MN2417Towing the GeneratorWARNING: Never allow a person to ride in or on a trailer that is being towed. All states pr
4-2 Operation MN2417Selecting the Proper Towing Equipment ContinuedElectrical Trailer WiringAll trailers must have taillights, brake lights and tur
Operation 4-3MN2417Figure 4-1 Trailer Component Identification JackSingle orDouble AxleTrailer BrakeSafetyChainsTrailerPintleEngine CompartmentLift
4-4 Operation MN2417Towing Instructions See Figure 4-1 for component identification.1. Be sure the generator is off.2. Shut all enclosure doors and
Operation 4-5MN2417Trailer SetupSee Figure 4-1 for component identification. Carefully read all instructions before starting.1. Locate a suitable, l
4-6 Operation MN2417Table 4-2 Three/Single Phase OperationSwitchPositionAlternatorWindingConnectionVoltageAdjustPositionVoltage at Terminal Lugs Vol
Operation 4-7MN2417Figure 4-5 Operator Control Panel ComponentsPANEL LIGHTSON OFFPanel Lights switch (On-Off )Turns on the panel lights.FUSEFuse F
Table of ContentsTable of Contents iMN2417Section 1Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-8 Operation MN2417Pre−Start ProcedureBefore attempting to start the generator set, several things must first be verified or performed. These are:1
Operation 4-9MN2417Digital Engine Controller Description EM0046A45 (MRS19)Figure 4-6 Operator Control PanelStopManualRunDisplayMenu GroupLED Indic
4-10 Operation MN2417Digital Engine Controller Description EM0046A45 (MRS19) ContinuedOperating Mode Press Mode or to scroll though the list o
Operation 4-11MN2417Digital Engine Controller Description EM0046A45 (MRS19) ContinuedTable 4-4 Manual Mode Sequence DescriptionMenu Status Condit
4-12 Operation MN2417AlarmsFollowing alarms are available:Sensor fail (FLS) see Table 4-5Sensor fail is detected when measured value is 6% out of sel
Operation 4-13MN2417Inputs and OutputsAny Binary input or output can be configured to any controller terminal Inputs are BI1 − BI7,Outputs are BO1 −
4-14 Operation MN2417Analog InputsThree analog inputs for resistive sensor 0 to 2400 ohms measuring are available on IL controller.Use LiteEdit softw
Operation 4-15MN2417Table 4-10 Engine SetpointsStart RPM “Firing” speed when iL controller stops cranking (starter goes OFF).Step: 1% of nominal RPM
4-16 Operation MN2417Table 4-10 Engine Setpoints ContinuedCooling timeRuntime of the unloaded gen−set to cool the engine before stop.Step: 1s; Range
Operation 4-17MN2417Table 4-12 Generator Protect SetpointsOverload Threshold for generator overload (in % of Nominal power)Step: 1% of Nominal power
ii Table of Contents MN2417
4-18 Operation MN2417Table 4-13 Sensor Spec SetpointsCalibr AI1,AI2, AI3 Calibrating constant to adjust the measured value of IL analog inputs.Physi
Operation 4-19MN2417Digital Engine Controller Description EM0046A45 (MRS19) ContinuedFigure 4-9 Controller Connection Diagram LOADEMERGENCY STOPC
4-20 Operation MN2417 Digital Engine Controller Description EM0046A45 (MRS19) ContinuedFigure 4-10 Controller Connection Diagram RPMG+24 VGenerat
Section 5Troubleshooting and MaintenanceTroubleshooting and Maintenance 5-1MN2417WARNING: Never “jump start” a generator to start the engine. If the
5-2 Troubleshooting and Maintenance MN2417Problems and SolutionsSome of the more common problems are listed in Table 5-1. This information is intende
Troubleshooting and Maintenance 5-3MN2417Table 5-1 Troubleshooting Guide ContinuedProblem Possible Cause RemedyGenset will not pull loadIncorrect En
5-4 Troubleshooting and Maintenance MN2417
Appendix AWiring DiagramsWiring Diagrams A-1MN2417Replacement Parts Engine parts are identified in the engine manual that was provided with your gene
A-2 Wiring Diagrams MN2417Figure A-1 TS25 Diagram
Wiring Diagrams A-3MN2417Figure A-2 TS25 Diagram
Section 1Product Safety InformationProduct Safety Information 1-1MN2417Safety NoticeBe sure that you are completely familiar with the safe operation o
A-4 Wiring Diagrams MN2417Figure A-3 TS25 Diagram
Wiring Diagrams A-5MN2417Figure A-4 TS25 Diagram
A-6 Wiring Diagrams MN2417Figure A-5 TS25 Diagram
Wiring Diagrams A-7MN2417Figure A-6 TS25 Diagram
A-8 Wiring Diagrams MN2417Figure A-7 TS35 Diagram
Wiring Diagrams A-9MN2417Figure A-8 TS35 Diagram
A-10 Wiring Diagrams MN2417Figure A-9 TS35 Diagram
Wiring Diagrams A-11MN2417Figure A-10 TS35 Diagram
A-12 Wiring Diagrams MN2417Figure A-11 TS35 Diagram
Wiring Diagrams A-13MN2417Figure A-12 TS35 Diagram
1-2 Product Safety Information MN2417Precaution Statements Used In This ManualThere are three classifications of precautionary statements used in this
A-14 Wiring Diagrams MN2417Figure A-13 TS45 Diagram
Wiring Diagrams A-15MN2417Figure A-14 TS45 Diagram
A-16 Wiring Diagrams MN2417Figure A-15 TS45 Diagram
Wiring Diagrams A-17MN2417Figure A-16 TS45 Diagram
A-18 Wiring Diagrams MN2417Figure A-17 TS45 Diagram
Wiring Diagrams A-19MN2417Figure A-18 TS45 Diagram
A-20 Wiring Diagrams MN2417Figure A-19 TS45 Diagram
Wiring Diagrams A-21MN2417Figure A-20 TS60 Diagram
A-22 Wiring Diagrams MN2417Figure A-21 TS60 Diagram
Wiring Diagrams A-23MN2417Figure A-22 TS60 Diagram
Product Safety Information 1-3MN2417Operation Statements ContinuedWARNING: Gasoline and diesel fuel are flammable and can cause fire, explosions, inj
A-24 Wiring Diagrams MN2417Figure A-23 TS60 Diagram
Wiring Diagrams A-25MN2417Figure A-24 TS60 Diagram
A-26 Wiring Diagrams MN2417Figure A-25 TS60 Diagram
Wiring Diagrams A-27MN2417Figure A-26 TS60 Diagram
A-28 Wiring Diagrams MN2417Figure A-27 TS80 Diagram
Wiring Diagrams A-29MN2417Figure A-28 TS80 Diagram
A-30 Wiring Diagrams MN2417Figure A-29 TS80 Diagram
Wiring Diagrams A-31MN2417Figure A-30 TS80 Diagram
A-32 Wiring Diagrams MN2417Figure A-31 TS80 Diagram
Wiring Diagrams A-33MN2417Figure A-32 TS80 Diagram
1-4 Product Safety Information MN2417Operation Statements ContinuedWARNING: Never “jump start” a generator to start the engine. If the battery charg
A-34 Wiring Diagrams MN2417Figure A-33 TS80 Diagram
Wiring Diagrams A-35MN2417Figure A-34 TS130
A-36 Wiring Diagrams MN2417Figure A-35 TS130
Wiring Diagrams A-37MN2417Figure A-36 TS130
A-38 Wiring Diagrams MN2417Figure A-37 TS130
Wiring Diagrams A-39MN2417Figure A-38 TS130
A-40 Wiring Diagrams MN2417Figure A-39 TS130
Wiring Diagrams A-41MN2417Figure A-40 TS175
A-42 Wiring Diagrams MN2417Figure A-41 TS175
Wiring Diagrams A-43MN2417Figure A-42 TS175
Product Safety Information 1-5MN2417Installation Statements ContinuedWARNING: Circuit overload protection must be provided in accordance with the Nat
A-44 Wiring Diagrams MN2417Figure A-43 TS175
Wiring Diagrams A-45MN2417Figure A-44 TS175
A-46 Wiring Diagrams MN2417Figure A-45 TS175
Wiring Diagrams A-47MN2417Figure A-46 TS250
A-48 Wiring Diagrams MN2417Figure A-47 TS250
Wiring Diagrams A-49MN2417Figure A-48 TS250
A-50 Wiring Diagrams MN2417Figure A-49 TS250
Wiring Diagrams A-51MN2417Figure A-50 TS250
A-52 Wiring Diagrams MN2417Figure A-51 TS250
Wiring Diagrams A-53MN2417Figure A-52 TS250
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