Baldor TS35 Operator's Manual

REVISED/EFFECTIVE MAY 1, 2003 C:\ISO9001\FORMS\SPSG–002–48mswFORM#: S–PSG–002–48PRESENTS

7 Features & SpecificationsModel TS25 TS45 TS80 TS130 TS175Standby output– 1500C

8

AVAILABLE VOLTAGE:SWITCH POSITIONSTUD 277/480 1–2–3 = 480 VAC, 3 Phase 1–N, 2–N, 3–N = 277 VAC, 1 Phase120/240 1–2–3 =

10 CONNECTION INFORMATIONYour new Baldor Generator has all interconnecting wiring terminated at a junction box. All wiring will beclearly labe

11CONTROL PANEL OPERATIONAND FUNCTIONA. MASTER CONTROL SWITCH – This switch controls the starting and stopping of the engine viathe engine control lo

12E. VOLTAGE ADJUST – The rheostat allows the user to “fine tune” the generator set’s voltageoutput. It is normally used to adjust output voltage aft

13

14OPERATION – PRE–START PROCEDURE1. Fill system fuel tank with clean, fresh diesel fuel. CAUTION: Wipe up any and all fuel spillage.2. Fill

15OPERATION – STARTING1. Conduct ‘Pre–start Procedures.2. Switch the generator set to the applicable voltage setting.3. Connect the load(s) to the

16OPERATIONThe prime mover utilized in this power generating system is controlled via an engine control module.Starting is accomplished by commanding

TOWABLESOPERATOR’S MANUALTable of ContentsACCESSORIES AND EQUIPMENT WITH THIS GENERATOR SET INCLUDES:ITEM PAGESAFETY RECOMMENDATIONS: These recommenda

173. Over–speed Adjustment – (OS) – Over Frequency Over–speed protection is provided by a frequency sensing network within the controller. The t

18 TROUBLESHOOTING – GENERATORAs with any machine, trouble may develop in electrical generators. It may be due to long serviceor neglect of regular

19LOW VOLTAGE (Continued)CAUSECHECK AND REMEDYHigh resistance connections– Make better connection electrically andConnections will be warm or hot me

20 OVERHEATING (continued)CAUSECHECK AND REMEDYHigh room temperature. Improve ventilation.Insufficient circulation. Provide cross–ventilation.Lo

21 TROUBLESHOOTING – ENGINECODE LIST OF POSSIBLE CAUSES1. Battery capacity low. 33. Piston rings not free o

22

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22TTAABBLLEE OOFF CCOONNTTEENNTTSSSSAAFFEETTYY ...

33RREETTUURRNNEEDD GGOOOODDSS ...

44SSAAFFEETTYYPPLLEEAASSEE RREEMMEEMMBBEERR SSAAFFEETTYY FFIIRRSSTT.. IIff yyoouu aarree nnoott ssuurreeooff tthhee iinnssttrruuccttiioonn

55PPRRIINNCCIIPPLLEESS OOFF OOPPEERRAATTIIOONNRotating AssemblyMain Field(rotor)(+)(-)DC(in)Rotating Rectifier Assembly3 Phase -- Full BridgeExciter

66PPRRIINNCCIIPPLLEE OOFF OOPPEERRAATTIIOONNMMaaggnnaaPPLLUUSS ggeenneerraattoorrss aarree aa bbrruusshhlleessss,, sseellff eexxcciitteedd,,

77WWAARRNNIINNGGDDIISSAABBLLEE AANNDD LLOOCCKKOOUUTT AANNYY EENNGGIINNEE CCRRAANNKKIINNGGDDEEVVIICCEESS BBEEFFOORREE AATTTTEEMMPPTTIINNGG TTOO

88EENNVVIIRROONNMMEENNTTAALLCCOONNSSIIDDEERRAATTIIOONNSSTThhee MMaaggnnaaPPLLUUSS ggeenneerraattoorr iiss ddeessiiggnneedd ffoorr hheeaavvyy--dd

99LLOOWW WWYYEE CCOONNNNEECCTTIIOONNL2T7T10T1T4L1L3T5T2T11T8T6T3T12T9L - LL - NVOLTAGE (LOW WYE)Hz L-L L-N60 240 139230 133220 127208 120190 11050 2

1100DDOOUUBBLLEE DDEELLTTAA ---- SSIINNGGLLEE PPHHAASSEE CCOONNNNEECCTTIIOONNT3L1L2T1T4T7T10T6T5T2T12T9T11T8L - NL - NL - LVOLTAGE (DOUBLE DELTA)

1111DDEEDDIICCAATTEEDD SSIINNGGLLEE PPHHAASSEE CCOONNNNEECCTTIIOONNVOLTAGE (DEDICATED)Hz L-L L-N60 240 120220 11050 220 110200 100OOPPEERRAATTIIO

112266..TThhee ppuurrppoossee ooff tthhiiss iinniittiiaall tteesstt wwiitthh tthhee rreegguullaattoorr oouutt oofftthhee cciirrccuuiitt ii

1133DDRRYYIINNGG WWIINNDDIINNGGSSGGeenneerraattoorrss iinn sseerrvviiccee mmaayy iinnaaddvveerrtteennttllyy hhaavvee tthheeiirr wwiinnddiinngg

1144IInnssuullaattiioonn TTeessttIInnssuullaattiioonn rreessiissttaannccee iiss aa mmeeaassuurree ooff tthhee iinntteeggrriittyy ooff tthhee

SAFETY WARNINGSRevised: 8/13/02 Page 1 of 4

1155CCAAUUTTIIOONN::FFaaiilluurree ttoo rreemmoovvee tthhee eexxcciitteerr ffiieelldd lleeaaddss ffrroomm tthheeaauuttoommaattiicc vvoollttaa

1166443300 FFRRAAMMEE228800 // 336600 FFRRAAMMEEAA -- EExxcciitteerr RRoottoorr LLeeaadd,, BB -- MMaaiinn RRoottoorr LLeeaadd,, CC --

1177WWAARRNNIINNGGHHIIGGHH VVOOLLTTAAGGEESS MMAAYY BBEE PPRREESSEENNTT AATT TTHHEE GGEENNEERRAATTOORR’’SS TTEERRMMIINNAALLSS WWHHEENN TTHHEE

1188GGEENNEERRAATTOORR PPRROODDUUCCEESS LLOOWW VVOOLLTTAAGGEE WWHHEENN LLOOAADD AAPPPPLLIIEEDDCCAAUUSSEECCHHEECCKK AANNDD RREEMMEEDDYYEExxccee

1199GGEENNEERRAATTOORR BBUUIILLDDSS VVOOLLTTAAGGEE FFRROOMM SSTTAARRTTUUPP,, TTHHEENN GGOOEESS TTOO LLOOWW ((RREESSIIDDUUAALL))VVOOLLTTAAGGEE

2200SSPPEECCIIFFIICCAATTIIOONNSSEEXXCCIITTEERR FFIIEELLDDNNOO LLOOAADD TTEERRMMIINNAALL VVOOLLTTAAGGEEMMOODDEELLGGEENNEERRAATTOORR RREESSIISSTT

2211PPAARRTTSS LLIISSTT –– SSIINNGGLLEE BBEEAARRIINNGGTTyyppiiccaall GGeenneerraattoorr CCrroossss SSeeccttiioonnRReeffeerreenncceeNNuummbbeerr

2222SSBB 550044 22//9944 ((RReevviisseedd 88//9988))PPAARRTTSS LLIISSTT –– DDUUAALL BBEEAARRIINNGGTTyyppiiccaall GGeenneerraattoorr CCrr

Table 1 – Hitch Towing Capacity Hitch Maximum Maximum Normally Class Towing Cap. Tongue Wt. InstalledSub Class I 1000 L

24 ELECTRICAL TRAILER WIRINGAll trailers must have taillights, brake lights and turn signals connected in with the towing ve-hi

SAFETY WARNINGSRevised: 8/13/02 Page 2 of 4

25SAFETY CHECKSThe following items should be checked before each use and once every 100 miles of towing:(1) Check lighting to be sure stop, tail and t

26TRAILER LIGHT KIT WIRING INSTRUCTIONSConnect the wires of the short trunk connector to the vehicle wiring. Connect the brown wire tothe tail

27Limited WarrantyUnless otherwise provided, Baldor generators are warranted against defects in Baldor workmanshipand materials for a period of time a

28Limited Warranty ContinuedNotes for Warranty Period:1. Labor coverage for warrantable repairs is provided for the applicable periodnot to exceed pu

29Owner’s Responsibilities:The owner is obligated to operate and maintain the generator in accordance with the recommendationspublished by Baldor Gene

30 WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birt

SAFETY WARNINGSRevised: 8/13/02 Page 3 of 4

SAFETY WARNINGSRevised: 8/13/02 Page 4 of 4

Effective: February 26, 1998Revised 2/01/02Form#: S–CSD–003–7

Effective: February 26, 1998Revised 2/01/02Form#: S–CSD–003–7