Baldor TS35 Owner's Manual Page 23
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Section 4
Operation
Operation 4-1MN2417
Towing the Generator
WARNING: Never allow a person to ride in or on a trailer that is being towed. All states prohibit
passengers in towed vehicles. A person can fall off and be struck be another vehicle or run
over by the towed trailer. Failure to observe this warning can result in death.
WARNING: Before using a tow vehicle, verify that the vehicle is designed for the load. Using a vehicle
that is too small is very dangerous. Be certain that it can handle the M.G.V.W. (Maximum
Gross Vehicle Weight) and the tongue weight for safe towing and braking.
WARNING: For a new trailer, the wheel lug nuts should be tightened to the proper torque specification
before use, after 50 miles of operation, after 100 miles of operation and periodically thereafter.
Failure to check the lug nuts for proper tightness can result in an accident due to a wheel
falling from the trailer.
WARNING: Never operate a trailer or tow vehicle that has a loose, missing or broken lug nut. The trailer
is designed for safe operation with all lug nuts installed and all at the proper torque rating.
Operating the trailer with one or more broken or missing lug nuts greatly increases the load
on the remaining nuts and can cause failure of the remaining nuts that can result in an
accident due to a wheel falling from the trailer.
S Make sure the tow vehicle is able to tow the load. Vehicle brake capacity is extremely
critical and the tow vehicle must be able to handle the additional weight of the trailer
mounted generator. Radiator and transmission cooling must also be considered.
S Be sure hitch capacity is equal to or greater than the load when mounted on the vehicle.
S Be sure the size and rating of the hitch ball is equal to or greater than the load.
S Make sure the safety chain(s) rating is equal to or greater than twice the maximum
gross vehicle weight rating of your trailer.
S It is illegal to transport passengers in any trailer.
S Reduce weight in car trunk and rear seat areas by the amount of tongue weight of your
trailer.
S Any alterations or changes made to the trailer void any express or implied warranties
on the trailer or towing equipment.
Selecting the Proper Towing Equipment
When selecting the proper towing equipment, the two most important factors that must be
considered are the M.G.V.W. (Maximum Gross Vehicle Weight) and the Tongue Weight (trailer
tongue weight at the hitch). The M.G.V.W. is the total weight of the trailer plus the payload in the
trailer. The tongue weight is the downward pressure exerted at the coupler. The easiest way to
measure the gross vehicle weight is to place the loaded trailer on a vehicle scale making sure
that the scales are supporting the entire weight of the loaded trailer.
The easiest method to measure tongue weight is to place the jack stand (trailer tongue) on a
scale making sure the trailer is level. The trailer tongue should be level and in its normal towing
position. Tongue weight should be 10% of trailer weight and not more than10% of M.G.V.W.
Tow Vehicle
Make sure the vehicle you are using to tow the trailer is capable of towing the weight. Check the
vehicle Owner’s Manual for towing capability of the towing vehicle or contact the vehicle
manufacturer for this information. Make sure the tow vehicle is able to tow the load. Vehicle
brake capacity is extremely critical and the tow vehicle must be able to handle the additional
weight of the trailer mounted generator. Radiator and transmission cooling must also be
considered. Seek expert advise to select the proper tow vehicle. Trailers with a gross vehicle
weight rating that exceeds 10,000 lbs require special consideration.
Table 4-1 Tow Hitch Capacity
Tow Vehicle Hitch Class Maximum Tow Capacity Maximum Tongue Weight
Compact Vehicle Sub Class I 1000 Lbs. 100 Lbs.
Compact Vehicle Class I 2000 Lbs. 200 Lbs.
Mid & Full Size Vehicle Class II 3500 Lbs. 300 Lbs.
3/4 Ton or larger Truck Class III 5000 Lbs. 500 Lbs.
1 Ton or larger Truck Class IV 10000 Lbs. 1000 Lbs.
Class 3-8 Vehicle Custom Engineered Custom Engineered Custom Engineered
- Tier 3/4I Towable Generators 1
- (Trailer and Skid Mounted) 1
- Table of Contents 3
- Section 1 5
- Product Safety Information 5
- IMPORTANT SAFETY INSTRUCTIONS 6
- Section 2 11
- General Information 11
- Section 3 13
- Receiving & Installation 13
- TA0000C10 14
- BA0236A00 14
- BA0236A02 14
- 10.85401-G10 14
- Shipped Loose 18
- TS500 Shown 18
- Continued 22
- Section 4 23
- Operation 23
- OFF MAN AUT 32
- Idle Function 37
- Stabil Time 37
- 4-16 Operation MN2417 38
- Table 4-10 Engine Setpoints 38
- Operation 4-17MN2417 39
- 4-18 Operation MN2417 40
- Operation 4-19MN2417 41
- 4-20 Operation MN2417 42
- Section 5 43
- Appendix A 47
- Wiring Diagrams 47
- A-2 Wiring Diagrams MN2417 48
- Figure A-1 TS25 Diagram 48
- Wiring Diagrams A-3MN2417 49
- Figure A-2 TS25 Diagram 49
- A-4 Wiring Diagrams MN2417 50
- Figure A-3 TS25 Diagram 50
- Wiring Diagrams A-5MN2417 51
- Figure A-4 TS25 Diagram 51
- A-6 Wiring Diagrams MN2417 52
- Figure A-5 TS25 Diagram 52
- Wiring Diagrams A-7MN2417 53
- Figure A-6 TS25 Diagram 53
- A-8 Wiring Diagrams MN2417 54
- Figure A-7 TS35 Diagram 54
- Wiring Diagrams A-9MN2417 55
- Figure A-8 TS35 Diagram 55
- A-10 Wiring Diagrams MN2417 56
- Figure A-9 TS35 Diagram 56
- Wiring Diagrams A-11MN2417 57
- Figure A-10 TS35 Diagram 57
- A-12 Wiring Diagrams MN2417 58
- Figure A-11 TS35 Diagram 58
- Wiring Diagrams A-13MN2417 59
- Figure A-12 TS35 Diagram 59
- A-14 Wiring Diagrams MN2417 60
- Figure A-13 TS45 Diagram 60
- Wiring Diagrams A-15MN2417 61
- Figure A-14 TS45 Diagram 61
- A-16 Wiring Diagrams MN2417 62
- Figure A-15 TS45 Diagram 62
- Wiring Diagrams A-17MN2417 63
- Figure A-16 TS45 Diagram 63
- A-18 Wiring Diagrams MN2417 64
- Figure A-17 TS45 Diagram 64
- Figure A-18 TS45 Diagram 65
- Wiring Diagrams A-19MN2417 65
- A-20 Wiring Diagrams MN2417 66
- Figure A-19 TS45 Diagram 66
- Wiring Diagrams A-21MN2417 67
- Figure A-20 TS60 Diagram 67
- A-22 Wiring Diagrams MN2417 68
- Figure A-21 TS60 Diagram 68
- Wiring Diagrams A-23MN2417 69
- Figure A-22 TS60 Diagram 69
- A-24 Wiring Diagrams MN2417 70
- Figure A-23 TS60 Diagram 70
- Wiring Diagrams A-25MN2417 71
- Figure A-24 TS60 Diagram 71
- A-26 Wiring Diagrams MN2417 72
- Figure A-25 TS60 Diagram 72
- Wiring Diagrams A-27MN2417 73
- Figure A-26 TS60 Diagram 73
- A-28 Wiring Diagrams MN2417 74
- Figure A-27 TS80 Diagram 74
- Wiring Diagrams A-29MN2417 75
- Figure A-28 TS80 Diagram 75
- A-30 Wiring Diagrams MN2417 76
- Figure A-29 TS80 Diagram 76
- Wiring Diagrams A-31MN2417 77
- Figure A-30 TS80 Diagram 77
- A-32 Wiring Diagrams MN2417 78
- Figure A-31 TS80 Diagram 78
- Wiring Diagrams A-33MN2417 79
- Figure A-32 TS80 Diagram 79
- A-34 Wiring Diagrams MN2417 80
- Figure A-33 TS80 Diagram 80
- Wiring Diagrams A-35MN2417 81
- Figure A-34 TS130 81
- A-36 Wiring Diagrams MN2417 82
- Figure A-35 TS130 82
- Wiring Diagrams A-37MN2417 83
- Figure A-36 TS130 83
- A-38 Wiring Diagrams MN2417 84
- Figure A-37 TS130 84
- Wiring Diagrams A-39MN2417 85
- Figure A-38 TS130 85
- A-40 Wiring Diagrams MN2417 86
- Figure A-39 TS130 86
- Wiring Diagrams A-41MN2417 87
- Figure A-40 TS175 87
- A-42 Wiring Diagrams MN2417 88
- Figure A-41 TS175 88
- Wiring Diagrams A-43MN2417 89
- Figure A-42 TS175 89
- A-44 Wiring Diagrams MN2417 90
- Figure A-43 TS175 90
- Wiring Diagrams A-45MN2417 91
- Figure A-44 TS175 91
- A-46 Wiring Diagrams MN2417 92
- Figure A-45 TS175 92
- Wiring Diagrams A-47MN2417 93
- Figure A-46 TS250 93
- A-48 Wiring Diagrams MN2417 94
- Figure A-47 TS250 94
- Wiring Diagrams A-49MN2417 95
- Figure A-48 TS250 95
- A-50 Wiring Diagrams MN2417 96
- Figure A-49 TS250 96
- Wiring Diagrams A-51MN2417 97
- Figure A-50 TS250 97
- A-52 Wiring Diagrams MN2417 98
- Figure A-51 TS250 98
- Wiring Diagrams A-53MN2417 99
- Figure A-52 TS250 99
- A-54 Wiring Diagrams MN2417 100
- Figure A-53 TS350 100
- Wiring Diagrams A-55MN2417 101
- Figure A-54 TS350 101
- A-56 Wiring Diagrams MN2417 102
- Figure A-55 TS350 102
- Figure A-56 TS350 103
- Wiring Diagrams A-57MN2417 103
- A-58 Wiring Diagrams MN2417 104
- Figure A-57 TS350 104
- Wiring Diagrams A-59MN2417 105
- Figure A-58 TS350 105
- A-60 Wiring Diagrams MN2417 106
- Wiring Diagrams A-61MN2417 107
- A-62 Wiring Diagrams MN2417 108
- Wiring Diagrams A-63MN2417 109
- A-64 Wiring Diagrams MN2417 110
- Wiring Diagrams A-65MN2417 111
- A-66 Wiring Diagrams MN2417 112
- Figure A-65 TS500 112
- Wiring Diagrams A-67MN2417 113
- Figure A-66 TS500 113
- A-68 Wiring Diagrams MN2417 114
- Figure A-67 TS500 114
- Wiring Diagrams A-69MN2417 115
- Figure A-68 TS500 115
- A-70 Wiring Diagrams MN2417 116
- Figure A-69 TS500 116
- Wiring Diagrams A-71MN2417 117
- Figure A-70 TS500 117
- A-72 Wiring Diagrams MN2417 118
- Figure A-71 TS500 118
- Baldor District Offices 119
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