Baldor Premier 'K' Owner's Manual

Premier POW’R ProductsGeneratorSeries K, R, and OHVInstallation & Operating Manual1/04 MN2410

1-6 Product Safety Information MN2410Caution StatementsCaution: The brass connecting tab on some 120VAC duplex receptacles have been removed. Eachrec

Section 2General InformationGeneral Information 2-1MN2410This manual contains information you need to safely and efficiently operate your generator s

2-2 General Information MN2410Limited Warranty ContinuedWarranty PeriodGenerator SeriesLabor* PartsPortable Products (Premier, Powerchief, DG Series,

Section 3Receiving & InstallationReceiving & Installation 3-1MN2410Receiving & Inspection When you receive your generator, there are sev

3-2 Receiving & Installation MN2410Physical LocationThe mounting location of the system is important. It should be installed in an area that isp

Receiving & Installation 3-3MN2410Electrical Connections ContinuedTable 3-1 Single Phase Power Receptacle DescriptionModel Electrical Connectio

3-4 Receiving & Installation MN2410Frame Ground Connection ContinuedFigure 3-3 Frame Ground ConnectionEarth GroundFrameStudWasherGround Wire Lu

Receiving & Installation 3-5MN2410Battery Connections ContinuedProcedure: The correct type battery must be purchased and installed in the batter

3-6 Receiving & Installation MN2410Optional Wheel Kit PDG2 – 2 Wheel Dolly Kit; and PDG4 – 4 Wheel Dolly KitAn optional 2 or 4 wheel dolly kit

Section 4OperationOperation 4-1MN2410Operator Control PanelEach operator panel is slightly different, depending on features of the generator you purc

WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birth

4-2 Operation MN2410Pre–Start ChecksBefore the engine is started, several things must first be checked.1. Place the generator set in an open, dry, we

Section 5Troubleshooting and MaintenanceTroubleshooting and Maintenance 5-1MN2410MaintenanceThis manual contains only very minimal engine maintenance

5-2 Troubleshooting and Maintenance MN2410Problems and SolutionsSome of the more common problems are listed in Table 5-1. This information is intende

Appendix APremier K SeriesPremier K Series A-1MN2410Information in this Appendix applies to the following Baldor Generators:K3000, K5000, K5000E, K650

A-2 Premier K Series MN2410Replacement PartsReplacement parts assembly views for the Generator set are shown in Figure A-3 and A-4. Parts information

Premier K Series A-3MN2410Table A-1 Generator Set Parts List ContinuedRef No. Part No. Description K3000 K5000 K5000E K6500 K6500ENot Shown EH0434

A-4 Premier K Series MN2410Figure A-5 K3000 Wiring Diagram

Premier K Series A-5MN2410Figure A-6 K5000 Wiring Diagram

A-6 Premier K Series MN2410Figure A-7 K5000E Wiring Diagram

Premier K Series A-7MN2410Figure A-8 K6500 Wiring Diagram

Table of ContentsTable of Contents iMN2410Section 1Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A-8 Premier K Series MN2410Figure A-9 K6500E Wiring Diagram

Appendix BPremier R SeriesPremier R Series B-1MN2410Information in this Appendix applies to the following Baldor Generators: R30, R45, R45E, R60, R60

B-2 Premier R Series MN2410Replacement PartsReplacement parts assembly views for the Generator set are shown in Figure B-3 and B-4. Parts information

Premier R Series B-3MN2410Table B-1 Generator Set Parts List ContinuedRef No. Part No. Description R30 R45 R45E R60 R60ENot Shown BG6204H03 Bearin

B-4 Premier R Series MN2410Figure B-5 R30 Wiring Diagram

Premier R Series B-5MN2410Figure B-6 R45/45E Wiring Diagram

B-6 Premier R Series MN2410Figure B-7 R60 Wiring Diagram

Premier R Series B-7MN2410Figure B-8 R60E Wiring DiagramNOTE: UNLESS SPECIFIED OTHERWISE1150116055405150512051101430143051105100112014205510113055208

B-8 Premier R Series MN2410

Appendix CPremier OHV SeriesPremier OHV Series C-1MN2410Information in this Appendix applies to the following Baldor Generators: OHV30, OHV50, OHV60,

ii Table of Contents MN2410Appendix CPremier OHV Series C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C-2 Premier OHV Series MN2410Replacement PartsReplacement parts assembly views for the Generator set are shown in Figure C-4 and C-5. Parts informati

Premier OHV Series C-3MN2410Table C-1 Generator Set Parts List ContinuedRef No. Part No. Description OHV30 OHV40/50/60/60EOHV85E12 WD1541A14 Receptac

C-4 Premier OHV Series MN2410Figure C-6 OHV30 Wiring Diagram

Premier OHV Series C-5MN2410Figure C-7 OHV40 / OHV50 / OHV60 Wiring Diagram

C-6 Premier OHV Series MN2410Figure C-8 OHV60E Wiring Diagram

Premier OHV Series C-7MN2410Figure C-9 OHV 85E Wiring Diagram

C-8 Premier OHV Series MN2410

Appendix DPremier OHV100E SeriesPremier OHV100E Series D-1MN2410Information in this Appendix applies to the OHV100E Baldor Generator. Caution: The bra

D-2 Premier OHV100E Series MN2410Replacement PartsReplacement parts assembly views for the Generator set are shown in Figure D-2 and D-3. Parts infor

Premier OHV100E Series D-3MN2410Table D-1 Generator Set Parts ListRef No. Part No. Description1 HB6177A01 Adaptor2 HA3188A00 Bolt, Rotor AttachingNot

Section 1Product Safety InformationProduct Safety Information 1-1MN2410Safety NoticeBe sure that you are completely familiar with the safe operation o

D-4 Premier OHV100E Series MN2410Figure D-4 OHV100E Wiring Diagram

Premier OHV100E Series D-5MN2410Figure D-5 OHV100E Generator Output Wiring Diagram

D-6 Premier OHV100E Series MN2410Figure D-6 OHV100E DC Wiring Diagram

Appendix EPremier OHV110E SeriesPremier OHV110E Series E-1MN2410Information in this Appendix applies to the OHV110E Baldor Generator. Caution: The bra

E-2 Premier OHV110E Series MN2410Replacement PartsReplacement parts assembly views for the Generator set are shown in Figure E-2 and E-3. Parts infor

Premier OHV110E Series E-3MN2410Table E-1 Generator Set Parts ListRef No. Part No. Description1 HB6177A01 Adaptor2 HA3188A00 Bolt, Rotor AttachingNot

E-4 Premier OHV110E Series MN2410Figure E-4 OHV110E Wiring Diagram

Premier OHV110E Series E-5MN2410Figure E-5 OHV100E Generator Output Wiring Diagram

E-6 Premier OHV110E Series MN2410Figure E-6 OHV110E DC Wiring Diagram

Baldor District OfficesUNITED STATESARIZONAPHOENIX4211 S 43RD PLACEPHOENIX, AZ 85040PHONE: 602-470-0407FAX: 602-470-0464CALIFORNIALOS ANGELES6480 FL

1-2 Product Safety Information MN2410Precaution Statements Used In This ManualThere are three classifications of precautionary statements used in this

BALDOR GENERATORS3815 Oregon StreetOshkosh, WI 54902(920) 236–4200 or (800) 872–7697Fax (920) 236–4219www.baldor.com Baldor Electric CompanyMN2410

Product Safety Information 1-3MN2410Operation Warning Statements ContinuedWARNING: Be sure that you understand how to stop the engine quickly in case

1-4 Product Safety Information MN2410Warning Statements ContinuedBurnWARNING: Parts of this generator are extremely hot during and after operation.

Product Safety Information 1-5MN2410Warning Statements ContinuedMaintenanceWARNING: Before cleaning, inspecting, repairing, refueling or performing a